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Strany 2

Model 200i and 250i Motorcycle Dynamometer Installation GuideWARNINGS viiiElectrostatic Discharge PrecautionsElectrostatic DischargeElectrostatic

Strany 3

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 3Extended Carriage 3-34INSTALLING THE EXTENDED CARRIAGE1 Remove the four 1/4

Strany 4 - Chapter 2 Installation

ACCESSORIESExtended CarriageVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 3-353 Starting from the back of the dyno, slid

Strany 5 - Chapter 3 Accessories

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 3Extended Carriage 3-369 Using the hand crank, move the carriage forward unti

Strany 6 - TABLE OF CONTENTS

ACCESSORIESExtended CarriageVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 3-3711 Secure the tire stop to the carriage us

Strany 7

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 3High Pressure Blower 3-38. . . . . . . . . . . . . . . . . . . . . . . . . .

Strany 8

ACCESSORIESHigh Pressure BlowerVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 3-39INSTALLING THE BLOWER ARM ASSEMBLIESRep

Strany 9 - Disclaimers

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 3High Pressure Blower 3-40INSTALLING THE HIGH PRESSURE BLOWER ASSEMBLIESRepea

Strany 10 - WARNINGS

ACCESSORIESHigh Pressure BlowerVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 3-41CONNECTING POWER TO THE BLOWERSEach blo

Strany 11

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 3Power Carriage 3-42. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strany 12

ACCESSORIESPower CarriageVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 3-43REMOVING THE HAND CRANK1 Loosen the set screw

Strany 13 - EQUIREMENTS

WARNINGSVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide ixOther Potential HazardsThe AC power outlet shall be installed ne

Strany 14

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 3Power Carriage 3-44INSTALLING THE POWER CARRIAGE1 Insert the coupler jaw on

Strany 15 - YOUR DYNO ROOM

ACCESSORIESPower CarriageVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 3-454 Bring the power carriage cable (two-pin con

Strany 16 - Figure 1-1: Custom Dyno Room

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 3Power Carriage 3-467 Place the power carriage motor assembly near the motor

Strany 17 - CHASSIS SPECIFICATIONS

ACCESSORIESWheel ClampVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 3-47. . . . . . . . . . . . . . . . . . . . . . . .

Strany 18

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 3Wheel Clamp 3-484 Bring the wheel clamp cable (three-pin connector) from the

Strany 19 - ELECTRICAL REQUIREMENTS

ACCESSORIESFinal Adjustments and TestsVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 3-49. . . . . . . . . . . . . . . .

Strany 21

Model 200i and 250i Motorcycle Dynamometer Installation Guide4-1C HAPTER4CONTROL PANEL INTERFACE OPERATIONThis chapter will walk you through the

Strany 22

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 4Introduction 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strany 23

CONTROL PANEL INTERFACE OPERATIONBasic Control Panel OperationVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 4-3. . . . .

Strany 25

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 4Basic Control Panel Operation 4-4USING THE AIR FUEL RATIO AIR PUMPThe CPI al

Strany 26

CONTROL PANEL INTERFACE OPERATIONBasic Control Panel OperationVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 4-5USING THE

Strany 27

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 4Basic Control Panel Operation 4-6USING THE POWER CARRIAGEThis optional acces

Strany 28

CONTROL PANEL INTERFACE OPERATIONBasic Control Panel OperationVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 4-7USING THE

Strany 29

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 4Basic Control Panel Operation 4-8CLOSING THE WHEEL CLAMPDo not run into the

Strany 30 - ROUTING THE POWER CABLE

CONTROL PANEL INTERFACE OPERATIONPower Distribution AssemblyVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 4-9. . . . . .

Strany 31

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 4Maintenance and Troubleshooting 4-10. . . . . . . . . . . . . . . . . . . .

Strany 32 - INSTALLING THE BATTERY

CONTROL PANEL INTERFACE OPERATIONMaintenance and TroubleshootingVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 4-11REPLAC

Strany 33 - PICKUP CARD

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 4Maintenance and Troubleshooting 4-12TROUBLESHOOTING CPI FUSESFuses F3 and F4

Strany 34 - EDDY CURRENT BRAKE

Model 200i and 250i Motorcycle Dynamometer Installation Guide5-1C HAPTER5BASIC DYNO OPERATIONThis chapter includes instructions for basic dyno op

Strany 35

Model 200i and 250i Motorcycle Dynamometer Installation Guide1-1C HAPTER1SPECIFICATIONS AND OPERATING REQUIREMENTSThank you for purchasing Dynoje

Strany 36 - Figure 2-14: Remove the Key

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 5Loading the Bike 5-2. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strany 37

BASIC DYNO OPERATIONLoading the BikeVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 5-36 Attach the tie-down straps from a

Strany 38 - Figure 2-16: Install the Key

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 5Connecting the RPM Pickup 5-4. . . . . . . . . . . . . . . . . . . . . . . .

Strany 39

BASIC DYNO OPERATIONConnecting the RPM PickupVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 5-5CONNECTING THE PRIMARY IND

Strany 40

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 5Connecting the RPM Pickup 5-6Depending on accessibility, the user can make a

Strany 41

BASIC DYNO OPERATIONConnecting the RPM PickupVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 5-7CONNECTING THE SECONDARY I

Strany 42

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 5Connecting the RPM Pickup 5-8Erratic tachometer operation can be caused by E

Strany 43 - SUPPORT ARM AND MONITOR TRAY

BASIC DYNO OPERATIONPre-run InspectionVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 5-9. . . . . . . . . . . . . . . . .

Strany 44

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 5Pre-run Inspection 5-10BEFORE STARTING THE ENGINEConnect an exhaust hose or

Strany 45 - DYNO ELECTRONICS

BASIC DYNO OPERATIONMaking a Test RunVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 5-11. . . . . . . . . . . . . . . . .

Strany 46

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 1Introduction 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strany 47 - ROUTING CABLES

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 5Preventative Maintenance 5-12. . . . . . . . . . . . . . . . . . . . . . . .

Strany 48

Model 200i and 250i Motorcycle Dynamometer Installation GuideA-1A PPENDIXARED HEAD ANCHOR INSTALLATIONThis appendix contains instructions for ins

Strany 49

Model 200i and 250i Motorcycle Dynamometer Installation GuideAPPENDIXAInstallation A-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strany 50

RED HEAD ANCHOR INSTALLATIONInstallationVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide A-33 Using a hammer, drive the anc

Strany 52

Model 200i and 250i Motorcycle Dynamometer Installation GuideB-1A PPENDIXBPOWER REQUIREMENTSDifferent countries have different standards for deli

Strany 53 - WIRING THE BREAKOUT BOARD

Model 200i and 250i Motorcycle Dynamometer Installation GuideAPPENDIXBLocations Using 60Hz Power (North America & Japan) B-2. . . . . . . . .

Strany 54

POWER REQUIREMENTSLocations Using 60Hz Power (North America & Japan)Version 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide B-

Strany 55

Model 200i and 250i Motorcycle Dynamometer Installation GuideAPPENDIXBLocations Using 60Hz Power (North America & Japan) B-4TESTING FOR CORREC

Strany 56 - TIRE CARRIAGE INSTALLATION

POWER REQUIREMENTSLocations Using 60Hz Power (North America & Japan)Version 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide B-

Strany 57

SPECIFICATIONS AND OPERATING REQUIREMENTSIntroductionVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 1-3CONVENTIONS USED I

Strany 58

Model 200i and 250i Motorcycle Dynamometer Installation GuideAPPENDIXBLocations Using 60Hz Power (North America & Japan) B-6CONNECTING THE DYN

Strany 59

POWER REQUIREMENTSLocations Using 50 Hz Power (Locations Other than North America and Japan)Version 5 Model 200i and 250i Motorcycle Dynamometer Insta

Strany 60 - DRUM SIDE AND TOP COVERS

Model 200i and 250i Motorcycle Dynamometer Installation GuideAPPENDIXBLocations Using 50 Hz Power (Locations Other than North America and Japan) B

Strany 61 - Drum Side and Top Covers

POWER REQUIREMENTSLocations Using 50 Hz Power (Locations Other than North America and Japan)Version 5 Model 200i and 250i Motorcycle Dynamometer Insta

Strany 62 - RAMP BRACKET

Model 200i and 250i Motorcycle Dynamometer Installation GuideAPPENDIXBLocations Using 50 Hz Power (Locations Other than North America and Japan) B

Strany 63 - Ramp Bracket

POWER REQUIREMENTSLocations Using 50 Hz Power (Locations Other than North America and Japan)Version 5 Model 200i and 250i Motorcycle Dynamometer Insta

Strany 65 - GROUND HOOKS

Model 200i and 250i Motorcycle Dynamometer Installation GuideC-1A PPENDIXCTHETA CONTROLLERThis appendix describes how to make power adjustments o

Strany 66 - ZIP TUBE

Model 200i and 250i Motorcycle Dynamometer Installation GuideAPPENDIXCPower Adjustment C-2. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strany 67 - CCESSORIES

THETA CONTROLLERPower AdjustmentVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide C-3Power Line Frequency Adjustment—The the

Strany 68 - MAIN DYNO POWER

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 1Introduction 1-4Equalizer Box—If the air flow rate coming into the dyno room

Strany 70

Model 200i and 250i Motorcycle Dynamometer Installation GuideD-1A PPENDIXDEEC KIT This appendix provides instructions for installing the European

Strany 71 - REMOVING THE CENTER PANEL

Model 200i and 250i Motorcycle Dynamometer Installation GuideAPPENDIXDEEC Finger Guards Installation D-2. . . . . . . . . . . . . . . . . . . . .

Strany 72

EEC KITEEC Finger Guards InstallationVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide D-3INSTALLING THE EEC FINGER GUARDS1

Strany 73 - AIR BRAKE

Model 200i and 250i Motorcycle Dynamometer Installation GuideAPPENDIXDEEC Finger Guards Installation D-42 Secure the drum module hood with the EEC

Strany 74

EEC KITEEC Finger Guards InstallationVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide D-5ADJUSTING THE EEC FINGER GUARDSOnc

Strany 75

Model 200i and 250i Motorcycle Dynamometer Installation GuideAPPENDIXDDoor Safety Switch D-6. . . . . . . . . . . . . . . . . . . . . . . . . . .

Strany 76

EEC KITDoor Safety SwitchVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide D-76 Loosen the screws that hold the jumper wires

Strany 78

Model 200i and 250i Motorcycle Dynamometer Installation GuideE-1A PPENDIXESTANDARD AND EXTENDED TIRE CARRIAGE INSTALLATION—DISCONTINUEDThis appen

Strany 79

SPECIFICATIONS AND OPERATING REQUIREMENTSDynamometer Specifications and RequirementsVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation

Strany 80

Model 200i and 250i Motorcycle Dynamometer Installation GuideAPPENDIXEStandard Tire Carriage—Discontinued E-2. . . . . . . . . . . . . . . . . . .

Strany 81 - CHANGING THE BRAKE PADS

STANDARD AND EXTENDED TIRE CARRIAGE INSTALLATION—DISCONTINUEDStandard Tire Carriage—DiscontinuedVersion 5 Model 200i and 250i Motorcycle Dynamometer I

Strany 82

Model 200i and 250i Motorcycle Dynamometer Installation GuideAPPENDIXEStandard Tire Carriage—Discontinued E-47 Using the hand crank, screw the car

Strany 83

STANDARD AND EXTENDED TIRE CARRIAGE INSTALLATION—DISCONTINUEDStandard Tire Carriage—DiscontinuedVersion 5 Model 200i and 250i Motorcycle Dynamometer I

Strany 84 - 9 Remove the top clevis pin

Model 200i and 250i Motorcycle Dynamometer Installation GuideAPPENDIXEExtended Tire Carriage—Discontinued E-6. . . . . . . . . . . . . . . . . . .

Strany 85 - Air Brake

STANDARD AND EXTENDED TIRE CARRIAGE INSTALLATION—DISCONTINUEDExtended Tire Carriage—DiscontinuedVersion 5 Model 200i and 250i Motorcycle Dynamometer I

Strany 86

Model 200i and 250i Motorcycle Dynamometer Installation GuideAPPENDIXEExtended Tire Carriage—Discontinued E-87 Using the original shim and the lar

Strany 87 - AIR PUMP AND FILTER ASSEMBLY

STANDARD AND EXTENDED TIRE CARRIAGE INSTALLATION—DISCONTINUEDExtended Tire Carriage—DiscontinuedVersion 5 Model 200i and 250i Motorcycle Dynamometer I

Strany 88

Model 200i and 250i Motorcycle Dynamometer Installation GuideAPPENDIXEExtended Tire Carriage—Discontinued E-105 Install the screw support bracket.

Strany 89

STANDARD AND EXTENDED TIRE CARRIAGE INSTALLATION—DISCONTINUEDExtended Tire Carriage—DiscontinuedVersion 5 Model 200i and 250i Motorcycle Dynamometer I

Strany 90

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 1Dynamometer Specifications and Requirements 1-6Figure 1-2: Model 200i and 25

Strany 92 - PUMP HEAD MAINTENANCE

Model 200i and 250i Motorcycle Dynamometer Installation GuideIndex-iINDEX50 Hz power B-760 Hz power B-2Aaccessories 3-1air brake 3-7air pump

Strany 93

Model 200i and 250i Motorcycle Dynamometer Installation GuideINDEX Index-iiDdimensions 1-6dip switches C-2disclaimers -viidocument part number

Strany 94 - EXTENDED CARRIAGE

Version 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide Index-iiiPPDA, see power distribution assemblypendant, routing cables 2-2

Strany 95

Model 200i and 250i Motorcycle Dynamometer Installation GuideINDEX Index-ivTtechnical support 1-3temperature sensor 2-31temperature sensor cable

Strany 96

SPECIFICATIONS AND OPERATING REQUIREMENTSDynamometer Specifications and RequirementsVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation

Strany 97 - 3 Tighten all six screws

©2003-2006 Dynojet Research, Inc. All Rights Reserved.Model 200i and 250i Motorcycle Dynamometer Installation Guide.This manual is copyrighted by Dy

Strany 98

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 1Dynamometer Specifications and Requirements 1-8ENVIRONMENTAL REQUIREMENTSFOR

Strany 99

SPECIFICATIONS AND OPERATING REQUIREMENTSModel 200i Motorcycle DynamometerVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide

Strany 100

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 1Model 250i Motorcycle Dynamometer 1-10. . . . . . . . . . . . . . . . . . .

Strany 101

Model 200i and 250i Motorcycle Dynamometer Installation Guide2-1C HAPTER2INSTALLATIONThis chapter will walk you through unpacking and installing

Strany 102

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 2Dyno Installation 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strany 103

INSTALLATIONDyno InstallationVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 2-34 Remove the six 1/4-inch screws securing

Strany 104 - PARTS LIST

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 2Dyno Installation 2-46 Remove the eight screws securing the top drum cover t

Strany 105

INSTALLATIONDyno InstallationVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 2-58 Remove the remaining six side screws sec

Strany 106

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 2Dyno Installation 2-6REMOVING THE DYNO FROM THE CRATEYou will need to provid

Strany 107

INSTALLATIONDyno InstallationVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 2-73 Route the single loop strap through the

Strany 108 - POWER CARRIAGE

Model 200i and 250i Motorcycle Dynamometer Installation GuideiTABLE OF CONTENTSWarnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strany 109 - REMOVING THE HAND CRANK

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 2Dyno Installation 2-8ROUTING THE POWER CABLE1 Locate the power cable inside

Strany 110 - INSTALLING THE POWER CARRIAGE

INSTALLATIONDyno InstallationVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 2-9POSITIONING AND SECURING THE DYNO1 Gently

Strany 111

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 2Battery 2-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strany 112

INSTALLATIONPickup CardVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 2-11. . . . . . . . . . . . . . . . . . . . . . . .

Strany 113 - WHEEL CLAMP

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 2Eddy Current Brake 2-12. . . . . . . . . . . . . . . . . . . . . . . . . . .

Strany 114

INSTALLATIONEddy Current BrakeVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 2-13UNPACKING THE EDDY CURRENT BRAKE1 Remove

Strany 115 - TURNING ON THE DYNO POWER

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 2Eddy Current Brake 2-144 Remove the four bolts securing the brake to the cra

Strany 116

INSTALLATIONEddy Current BrakeVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 2-156 Remove the side drum cover, if not alr

Strany 117 - PERATION

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 2Eddy Current Brake 2-16INSTALLING THE EDDY CURRENT BRAKEThe eddy current bra

Strany 118 - INTRODUCTION

INSTALLATIONEddy Current BrakeVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 2-173 Keeping the panels parallel, slide the

Strany 119 - BASIC CONTROL PANEL OPERATION

Model 200i and 250i Motorcycle Dynamometer Installation GuideTABLE OF CONTENTS iiChapter 2 InstallationDyno Installation . . . . . . . . . . . .

Strany 120 - Basic Control Panel Operation

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 2Eddy Current Brake 2-189 Secure the side panels on the eddy current brake to

Strany 121 - UNDERSTANDING INTERLOCKS

INSTALLATIONEddy Current BrakeVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 2-19SECURING THE DRUM AND BRAKE MODULE TO TH

Strany 122 - USING THE STARTER

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 2Eddy Current Brake 2-20INSTALLING THE THETA CONTROLLERThe theta controller i

Strany 123 - USING THE WHEEL CLAMP

INSTALLATIONSupport Arm and Monitor TrayVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 2-21. . . . . . . . . . . . . . .

Strany 124 - OPENING THE WHEEL CLAMP

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 2Support Arm and Monitor Tray 2-22Figure 2-22: Install the Support Arm and Mo

Strany 125 - MAIN DYNO CIRCUIT BREAKER

INSTALLATIONDyno ElectronicsVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 2-23. . . . . . . . . . . . . . . . . . . . .

Strany 126

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 2Dyno Electronics 2-24The standard dyno electronics is located inside the dyn

Strany 127

INSTALLATIONRouting CablesVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 2-25. . . . . . . . . . . . . . . . . . . . . .

Strany 128 - TROUBLESHOOTING CPI FUSES

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 2Routing Cables 2-266 Locate the control panel and ready it to connect the co

Strany 129

INSTALLATIONRouting CablesVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 2-277 Route the control panel cable through the

Strany 130 - LOADING THE BIKE

TABLE OF CONTENTSVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide iiiChapter 3 AccessoriesMain Dyno Power . . . . . . . .

Strany 131

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 2Routing Cables 2-2810 Secure the control panel to the monitor tray using two

Strany 132 - RPM PICKUP DESCRIPTIONS

INSTALLATIONRouting CablesVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 2-2911 Place the pendant in the slot provided on

Strany 133

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 2Routing Cables 2-30ROUTING THE EDDY CURRENT BRAKE CABLESWith the center pane

Strany 134 - Connecting the RPM Pickup

INSTALLATIONRouting CablesVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 2-31WIRING THE BREAKOUT BOARD1 Attach the temper

Strany 135

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 2Routing Cables 2-32ROUTING THE POWER CARRIAGE AND WHEEL CLAMP CABLESThe powe

Strany 136

INSTALLATIONRouting CablesVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 2-334 Place a split snap bushing around the whee

Strany 137 - PRE-RUN INSPECTION

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 2Tire Carriage Installation 2-34. . . . . . . . . . . . . . . . . . . . . . .

Strany 138 - AFTER ENGINE WARM UP

INSTALLATIONTire Carriage InstallationVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 2-354 Remove the four 1/4 x 20-inch

Strany 139 - MAKING A TEST RUN

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 2Tire Carriage Installation 2-366 Starting from the back of the dyno, slide t

Strany 140 - PREVENTATIVE MAINTENANCE

INSTALLATIONTire Carriage InstallationVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 2-3712 Secure the tire stop to the c

Strany 141 - NSTALLATION

Model 200i and 250i Motorcycle Dynamometer Installation GuideTABLE OF CONTENTS ivChapter 4 Control Panel Interface OperationIntroduction . . . . .

Strany 142 - INSTALLATION

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 2Drum Side and Top Covers 2-38. . . . . . . . . . . . . . . . . . . . . . . .

Strany 143 - Installation

INSTALLATIONDrum Side and Top CoversVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 2-392 Secure the top of the side drum

Strany 144

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 2Ramp Bracket 2-40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strany 145

INSTALLATIONRamp BracketVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 2-413 Insert the 3/8-inch bolts from the top of th

Strany 146 - APPENDIXB

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 2Ramp Bracket 2-426 Place the ramp on the ramp bracket slipping the bolts on

Strany 147 - NSTALLING THE WALL RECEPTACLE

INSTALLATIONGround HooksVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 2-43. . . . . . . . . . . . . . . . . . . . . . .

Strany 148 - TESTING FOR CORRECT VOLTAGES

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 2Zip Tube 2-44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strany 149 - HARD WIRING TO THE BUILDING

Model 200i and 250i Motorcycle Dynamometer Installation Guide3-1C HAPTER3ACCESSORIESThis chapter discusses the various optional accessories that

Strany 150 - CONNECTING THE DYNO

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 3Main Dyno Power 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Strany 151 - AND JAPAN)

ACCESSORIESRemove and Replace Dyno and Drum CoversVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 3-3. . . . . . . . . . .

Strany 152

TABLE OF CONTENTSVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide vAppendix B Power Requirements Locations Using 60Hz Power

Strany 153

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 3Remove and Replace Dyno and Drum Covers 3-44 Remove the remaining six screws

Strany 154

ACCESSORIESRemove and Replace Dyno and Drum CoversVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 3-5REMOVING THE CENTER P

Strany 155

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 3Remove and Replace Dyno and Drum Covers 3-64 Remove the two 5/16-inch bolts

Strany 156

ACCESSORIESAir BrakeVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 3-7. . . . . . . . . . . . . . . . . . . . . . . . . .

Strany 157 - ONTROLLER

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 3Air Brake 3-8ROUTING THE AIR BRAKE CABLE AND AIR HOSE1 Open the CPI front pa

Strany 158 - ACCESSING THE DIP SWITCHES

ACCESSORIESAir BrakeVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 3-95 Route the air hose from the air brake through the

Strany 159 - Power Adjustment

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 3Air Brake 3-10INSTALLING THE EMERGENCY STOP STICKERA properly installed air

Strany 160

ACCESSORIESAir BrakeVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 3-112 Remove the Button board.2a Remove the four screw

Strany 161 - A PPENDIX

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 3Air Brake 3-124 Place the emergency stop sticker over the dyno shutdown stic

Strany 162 - REMOVING THE DRUM MODULE HOOD

ACCESSORIESAir BrakeVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 3-135 Secure the switch body to the control panel usin

Strany 164

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 3Air Brake 3-147 Secure the rear cover to the control panel.7a Replace the fo

Strany 165

ACCESSORIESAir BrakeVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 3-15CHANGING THE BRAKE PADSTo prevent possible injury,

Strany 166 - DOOR SAFETY SWITCH

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 3Air Brake 3-164 Using a 9/16-inch ratchet and wrench, remove the bolt, washe

Strany 167

ACCESSORIESAir BrakeVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 3-175 Remove the two bolts and two washers securing th

Strany 168

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 3Air Brake 3-187 Push the bottom clevis pin towards the back of the assembly

Strany 169

ACCESSORIESAir BrakeVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 3-1910 Lift the air brake assembly up and away from th

Strany 170

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 3Air Brake 3-20ADJUSTING THE BRAKE PAD CLEARANCEThere should be equal pad cle

Strany 171

ACCESSORIESAir Pump and Filter AssemblyVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 3-21. . . . . . . . . . . . . . . .

Strany 172

Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 3Air Pump and Filter Assembly 3-22PARTS LISTThe following table lists all of

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ACCESSORIESAir Pump and Filter AssemblyVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 3-234 Install the filter assembly w

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Model 200i and 250i Motorcycle Dynamometer Installation GuideviiWARNINGSDisclaimersDynojet Research, Inc. (Dynojet) makes no representation or wa

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Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 3Air Pump and Filter Assembly 3-246 Connect the 1/4-inch inlet hose and the 1

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ACCESSORIESAir Pump and Filter AssemblyVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 3-259 Attach the sensor to the sens

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Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 3Air Pump and Filter Assembly 3-26PUMP HEAD MAINTENANCEDepending on usage, th

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ACCESSORIESAir Pump and Filter AssemblyVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 3-274 Remove the two 3/8-inch bolts

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Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 3Extended Carriage 3-28. . . . . . . . . . . . . . . . . . . . . . . . . . .

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ACCESSORIESExtended CarriageVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 3-29REMOVING THE STANDARD TIRE CARRIAGEIf you

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Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 3Extended Carriage 3-304 Remove the two 5/16-inch bolts and washers securing

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ACCESSORIESExtended CarriageVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 3-31INSTALLING THE EXTENDED CARRIAGE SUPPORT B

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Model 200i and 250i Motorcycle Dynamometer Installation GuideCHAPTER 3Extended Carriage 3-324 Secure the extended carriage strap to the dyno using

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ACCESSORIESExtended CarriageVersion 5 Model 200i and 250i Motorcycle Dynamometer Installation Guide 3-336 Using the original shim and the large sh

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